Thursday, September 24, 2009

TYPES OF VALVES

Types of
Valve




Angle Valves: Metallic angle valves in
material such as stainless steel, bronze, brass are used for cryogenic
applications requiring extreme temperatures, ranging from 450º to -250ºC.
Types of Angle Valves

   Manual

  Pneumatically

  Air to open/spring to close

 Motorized

Application of Angle Valves

Angle Valves are
widely used in commercial and industrial applications
such as:

     • Hot and cold water

 HVAC

 Steam

 Compressed air

 Gas and other general utility services



Globe Valves
  Angle valves are a type of globe valves, so
designed, that the inlet and outlet are perpendicular, for transferring flow
from vertical to horizontal. Y-design valves derive linear action from
the incline between the axis of the inlet and outlet ports. The inlet and
outlet are not of single piece construction. These valves offer precise
throttling and control and have high-pressure limits. They also offer a low
coefficient of flow and are however not good selections in applications
requiring cleanliness or sterility.

     •  Types of Globe Valves

These valves are available in three main body types, namely : Angle Design,
Y-design and Multi-piece Design




Ball Valves:
   These are wide duty valves, enabling transfer of gases,
liquids and liquids with suspended solids (slurries).
 Common ball
valve are available in materials including brass, bronze, copper, cast iron,
ductile iron, stainless and other steel types, metal alloys and plastics
including PVC and CPVC.
  In contrast to other types of valves, ball
valves provide superior ease of operation and can maintain and regulate high
volume, high pressure and high temperature flow and often offer rugged
construction providing for a long service life, and a comparably low cost.
These specialty valves are available in a variety of configurations for
positive leak tight shut-off and control and are used for both manual as well
as remote valve actuation.

  The popular and standard configurations include:

 Miniature

 2-way

 3-way

 Swing-out

 Spring-loaded




Butterfly Valves

   Butterfly valves are throttling valves used to control
flow through a circular disc by turning the valve’s main axis at ninety degree
or right angles towards the direction of flow in the pipe. These valves use an
inflatable seat to seal with air pressure, thus requiring less torque and a smaller
actuator, resulting in lower overall valve cost.
  The demand for actuated butterfly valves is
growing because actuated butterfly valves can provide: precise, repeatable
control for industrial process, complex automatic sequencing for process
control. These important industrial fittings control the flow of gas or liquid
by means of a disk, which turns on a diametrical axis inside a pipe or by two
semicircular plates hinged on a common spindle, which permits flow in a single
direction. These compactly designed valves offer a rotary system movement of
less than 90 degree. The valves are manufactured in materials including
stainless steel, plastic, ceramic and PVC.

 Advantage of Butterfly Valves

These valves can be used in areas where space is limited, this is so, because
butterfly valves are available in small dimensions and are used in a variety of
chemical services.

Needle Valves:
 Needle valves are kind of throttle valves, similar in
operation and designing of globe valves. These valves have a slender, tapered
point at the end of the valve, which is lowered through the seat to block flow.
These valves are used to control flow into delicate gauges, which might be
damaged by sudden surge of fluid under high pressure and also to control the
end of a work cycle.
  Needle valves are available in stainless steel,
bronze, cast iron etc depending on the kind of application and are designed with
a metallic needle in materials including brass, bronze, stainless
steel, along with seat generally made form PVC, CPVC, PTFE etc. Needle valves
are normally manually operated, but can be modified to act as a variable
restrictor. These valves are available in different types of end connections
including double ferrule type, NPT, BSPT and many other standard connections
and in various packing materials for different applications depending on
requirements, temperature and medium to be moved.

 Application of Needle Valves
  Aerospace
 Zoological science
 Gas and liquid dispensation
 Instrumentation control
 Power generation


Gate Valves
  Gate valves, also known as Slide or Knife Valves, are
named after a wedge-shaped internal plastic barrier, called a gate which rises
and falls inside the valve as a handle is turned. These are linear motion
valves in a which a flat closure element slides into
the flow stream to provide shut off and are designed to minimize pressure drop
across the valve in the fully opened position and stop the flow of fluid
completely.
 Knife valves effectively regulate flow rates
from zero to full flow, they work well with solids-laden water, and these
valves can be serviced in place. Knife Gate valves work well in applications involving
slurries as the ‘gates’ can cut through the slurry, also these valves are
advantageous in applications involving viscous liquids such as heavy oils,
varnish, molasses etc.
 Types of Gate Valves
 Parallel Gate Valves: These valves use a flat
disc gate between two parallel seats located upstream and downstream.
 Wedge-Shaped Gate Valves: These valves use two
inclines seats and a little mismatched inclined gate allowing tight shut-off.
 Application of Gate Valves
 Viscous liquids such as heavy oils, creams etc.
 Slurries


Check Valves:
• A check valve is a mechanical device used as an industrial/plumbing fitting, which normally allows fluid or gas to flow through it in uni-direction. A double check valve is often used to prevent back flow and to keep potentially contaminated water from siphoning back. Clapper valves, a type of check valve is used in or with firefighting, and has a hinged gate (often with a spring urging it shut) that only remains open in the outflowing direction.

Types of Check Valves

Single Disc Swing Valves : These valves can be mounted both vertically as ell as horizontally and are designed with a closure element attached to the top of the cap. This closure element can be pushed aside by the flow, but swings back into the close position upon flow reversal.

Double Disc or Wafer Check Valves : These valves consist of two half-circle disks hinged together that fold together upon positive flow and retract to a full-circle to close against reverse flow.

Lift-Check Valves : These valves can operate in either vertical or horizontal mounting.

Silent valves : These valves are quite similar to lift check valves with a center guide extending from inlet to outlet ports.

Ball-Check Valves : These valves are good for most services and can even handle fluids that produce gummy deposits. Since the disc is free to rotate, this all helps to keep the valve seats clean.

Cone Check Valves : These valves use a free-floating or spring loaded cone resting in the seat ring as the closure element. Incase of a reverse flow, the cone is forced back into its seat preventing back flow.



Application of Check Valves

• Few types of irrigation sprinklers and drip irrigation emitters have small check valves built into them to keep the lines from draining when the system is shut off.

• Offshore Oil and Gas

• Civil Engineering

• Gas-Turbine Systems

Pressure Relief Valve:



• A pressure relief valve is a device mounted on a hot water heater or boiler and is designed to release any high steam pressure in the tank and thus prevent tank explosions.

• These specialty valves are used for systems that contain gases and liquids in a variety of pneumatic, hydraulic, and cryogenic applications to provide protection from over-pressure in steam, gas, air and liquid lines.

• The working involves letting off the steam when safe pressure level is exceeded and then closing of the valve after the pressure level drops to the preset level; Back pressure regulating valve helps to maintain upstream pressure at the desired level by allowing excess upstream pressure to flow downstream. These self-operating valves are installed to prevent over pressurization of the system.

Application of Pressure Relief Valve

• Petrochemicals

• Pneumatic equipments

• Hydrocarbons

• Chemical Processing

Control Valves:



• A Control Valve is an important industrial fitting device used to modify and control the fluid flow rate in a process system. Also known as proportional valve, this power-operated device can be used to modify pressure rate in a process system.

• Available in choice of material including copper, brass, bronze, cast iron and stainless steel, and other plastic material such as PVC AND CPVC, these valves are the most used fittings.

Types of Control Valves

Globe, Gate, Diaphragm, Needle, Butterfly, Ball and Plug Valves are all, kinds of control valves and are used for different applications in large number of industries

Application of Control Valves

• Waterworks

• Fire Protection

• Irrigation

• Industrial

• Petroleum

• Aviation Fueling

Y-Strainer:



• Y-Strainer are special devices, used for mechanically removing solids from flowing liquids or gases by using a perforated or wire mesh straining element/equipment.

• These strainers are used in pipelines to protect equipment such as pumps, meters, control valves, steam traps and regulators.

• These strainers are generally used where the amount of material to be removed is small and when frequent straining is not needed.

• Y type strainer are widely used for handling steam, these compact and cylindrically shaped strainers are very strong and can handle high pressures.

• These strainers can be installed both horizontally as well as vertically. Cast iron, bronze, carbon steel, or stainless steel are the common materials used to manufactured these specialized strainers. Iron is most widely used because it costs the least.